Bottling, blistering, pouching, stick packs and sachets for capsules, tablets, caplets, soft gels, gummies, chewables and soft chews. 250 million bottles and 500 million blisters a year, under cGMP.
A VMS brand scaling into national retail usually ends up coordinating four or five vendors: one holding bulk, one filling, oneprinting, one building the display, one shipping. Each handoff adds a qualitysystem, a lead time and a place for the date to slip. Every SKU change reopensall of it.
At Truvant, we run the whole sequence in one place. We buythe bulk, buy the components, fill the pack, build the display, hold the stockand ship to the account. 250 million bottles and 500 million blisters a year,under FDA 21 CFR Parts 210 and 211.
Dose form is where a VMS program succeeds or fails.Gummies stick together, shed sugar, and deform above the wrong temperature. Soft gels leave marks. Chewables break. Powders bridge in the auger. Each ofthese problems is solved by matching equipment and environment to the format, which is why all filling runs under controlled temperature and humidity.
Twenty-two lines, one quality system, one project manager overseeing all of it: the infrastructure a national launch requires, already in place before you'd have to build it yourself.
Gummy filling runs in a temperature and humidity-controlled environment on equipment specified for the format, which keeps fill weights and counts stable through a long run.
Probiotics and live cultures
Live-culture SKUs run in a packaging center held below 70°F and below 30% relative humidity year round, on its own HVAC, dehumidification and filtration system with 24/7 monitoring.
Cold-form blister, vial and bottle filling in HDPE, PET and glass, and sachet, chosen against your barrier specification. Full detail on the cold-chain build sits on our health and wellness packaging page.
Bulk and component procurement
We procure bulk raw materials across gummies, chews, capsules, tablets, soft gels, and powders — plus packaging components: bottles, closures, films, cartons, labels, inserts, and displays. Our vendor relationships run deep enough to protect price and lead time even when a raw material gets tight.
Tolling and hybrid arrangements are both available, so you can supply everything, nothing, or a split of the bill of materials. The quality system stays the same in each case.
Warehousing, distribution and retail fulfillment
Climate-controlled warehousing with 3PL fulfillment into clubs, national retail and direct-to-consumer.
Safety stock is built and held against your promotional calendar, so a feature or an end-cap does not empty the account.
Multiple freight lanes and port proximity shorten inbound transit on bulk.
Sustainable formats
Post-consumer resin bottles at your specified recycled content percentage
Glass bottles
Compostable and biodegradable substrates
Shrink sleeve and wash-away label constructions that keep the container recyclable
Material reduction assessed at design stage, before tooling commits
Regulatory position
Across the wider Truvant network, at applicable campuses:
FDA registered and FDA inspected, operating under 21 CFR Parts 210 and 211 for dietary supplement, OTC and medical device products. NSF certified, Organic certified, Gluten Free certified and Kosher certified, which covers the claim set most VMS retailers now require on the label.
BRCGS AA+ with zero non-conformities, ISO 9001:2015, ISO 13485, ISO 15378, SMETA and EcoVadis.
Quality systems
A regulatory, compliance and QA/QC team running equipment IQ, OQ and PQ, process validation, component traceability, documentation control, CAPA, strict AQL sampling, annual visual inspection of retained samples, an allergen program, HACCP, a food defense plan, environmental monitoring, cleaning validation, vendor audits, change control, mock recalls and internal core excellence audits.
Every dose form, every format, one site.
Capsules, tablets, caplets, soft gels, gummies, chewables and soft chews, into bottles, blisters, cold-form blisters, pouches, sachets, stick packs, cartons, displays and kits. Changing format becomes a scheduling conversation with the same team.
Bulk to pallet under one contract.
Procurement, packaging, display build, warehousing and 3PL, with one team accountable for the whole sequence and the handoffs inside it.
Short runs get real capacity.
Low tooling start-up cost, semi-automatic lines and short-run bottling give a stability build, a test market or a limited edition its own schedule.
Gummies at volume, not as an exception.
Temperature and humidity-controlled filling into bottles and pouches on equipment specified for the format, with fill weights and counts held stable through long runs.
Bottling, thermoform and cold-form blistering, pouching, sachets, stick packs, cartoning, shrink sleeving, club and PDQ display assembly, kitting, warehousing and 3PL fulfillment, plus procurement of bulk product and packaging components. Everything runs under FDA 21 CFR Parts 210 and 211 in an FDA registered and FDA inspected facility.
Capsules, tablets, caplets, softgels, gel caps, gummies, chewables and soft chews, into bottles, vials, thermoform and cold-form blisters, four-side sealed and resealable pouches, sachets and stick packs. Bottling covers HDPE, PET and glass.
Yes, at volume. Gummies are filled into bottles and pouches in a temperature and humidity-controlled environment on equipment specified for the dose form, which keeps counts and fill weights stable through long runs and holds shape through the pack.
Yes. Low start-up cost on new tooling, a semi-automatic pouch line and short-run bottling capacity mean small quantities get their own schedule. New SKUs, test markets, stability samples and limited editions run to the same documented standard as full production, then move onto high-speed lines when volume justifies it.
FDA registered and FDA inspected under 21 CFR Parts 210 and 211, cGMP compliant, NSF certified, Organic certified, Gluten Free certified and Kosher and Halal certified. Across the wider network, at applicable campuses: BRCGS AA+ with zero non-conformities, ISO 9001:2015, ISO 13485, ISO 15378, and EcoVadis.
Yes. We procure bulk in gummies, chews, capsules, tablets, soft gels and powders, along with bottles, closures, films, cartons, labels, inserts and display components, and manage those vendors against your build schedule and forecast. Tolling and hybrid arrangements are available if you would rather supply some or all materials yourself.
Yes. Three multi-purpose lines are reconfigured per program for club displays, PDQ, point-of-purchase, promotional bundles and kits, and our 3PL ships to clubs, national retail accounts and direct-to-consumer channels. Safety stock is sized against your promotional calendar.
Child-resistant and senior-friendly blister cards built to Consumer Product Safety Commission requirements, with tooling held on site. Pouches with tear notching, tamper-evident seals and child-resistant features. Bottles with induction sealing plus neck or full-sleeve banding.
In a packaging center held below 70°F and below 30% relative humidity year round, on a separate HVAC, dehumidification and filtration system with 24/7 monitoring. Formats are chosen against your barrier specification: cold-form blister, vial or bottle filling, or sachet, targeting zero moisture vapor transmission and very low oxygen transmission. Cold chain excursions are logged and cleared by quality before release.
Yes. Post-consumer resin bottles at a specified recycled content percentage, glass, compostable and biodegradable substrates, and shrink sleeve or wash-away label constructions that keep the container recyclable. Material reduction is assessed at design stage, before tooling commits, because that is the point where it still costs nothing to change.