Contract packaging services, from concept to shelf

Primary, secondary and retail-ready packaging, kitting and displays, run across 330+ production lines and seven campuses in North America and Europe. You bring the product. We engineer the pack, run the line and ship to your retailer on time.

Contract Packaging Services

From pack format to program strategy.

Each area runs on dedicated lines with cross-trained crews, to the same operational standard across every shipment.

Speed to Market

Carded, clamshell, sleeve, carton, case. The format your category lives in, run at the volume your retail buyer expects.

- Blistering & Clamshell

- Sleeving and Bundling

- Cartoning & Case-Packing

- Contract Bagging

From a small batch to millions of units a week.

See our Primary and Secondary packaging services

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Capacity Flexibility

Multi-component finished goods built in-line. Retail-ready, season-specific, promotion-tagged. Assembled and validated before the carrier shows up.

- Kitting & Assembly

- Special & Seasonal Packs

- Retail Ready Packaging

- POS & Display Builds

Right-first-time across multi-SKU sets, gift packs, and promotional bundles.

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Co-Development

Postponed packaging that holds finished-goods variability until the demand signal arrives. SKU complexity that doesn't slow the line down.

- Postponed Packaging

- SKU Complexity Management

Eliminates damage chargebacks and finished-goods inventory exposure on seasonal SKUs.

See our Supply Chain Solutions

What is contract packaging?

Contract packaging is outsourcing the packaging of a finished product to a specialist partner. The brand supplies the product, or the spec for it, and the contract packager (also called a co-packer) puts it into its primary pack, secondary pack and shipping case, then delivers it ready for retail or eCommerce. The brand keeps ownership of the product. The packager owns the lines, the labor, the quality checks and the output.

That covers a wide range of work. At one end is a cartoning line running the same SKU for months. At the other is a holiday gift set with eight components, hand-assembled by a trained crew for a six-week retail window. Most brands need both at different points in the year, which is why the choice of contract packaging company matters more than the choice of any one machine.

Truvant has packed for consumer brands since 1994, when the business started as Prairie Industries in Wisconsin. Today we run seven campuses across the United States and Poland, with more than 3,100 people. Our average customer has stayed with us for over 16 years.

Contract PAckaging Services

Contract packaging services we run

Each service runs on dedicated lines with cross-trained crews, held to one quality standard at every campus. Most programs combine two or three of them.

Primary and secondary packaging

Primary packaging touches the product: the bottle, pouch, blister, jar or sachet.

Secondary packaging groups and presents it: the carton, sleeve, multipack or shrink bundle a shopper picks up.

We run both, including cartoning, sleeving, bundling, flow wrapping, labeling, product marking and case packing, from small batches to millions of units a week.

‍Primary and secondary packaging services

Blister and clamshell packaging

Face seal, full-face seal, trapped and slide blisters, sealed onto pre-formed cavities or thermoformed inline.

Materials include rPET with up to 80% post-consumer recycled content and paper blister board.

Our New Jersey campus adds high-volume blister capacity for vitamins, supplements and OTC products, running more than 500 million blisters a year.

‍Blister packaging

Kitting and assembly

Multi-component kits built in-line: gift sets, variety packs, sampling kits and promotional bundles.

Kitting is where SKU counts climb fast, so every configuration is validated before the first case ships, and the build is right the first time across multi-SKU sets.‍

Kitting and assembly services

Shelf-ready and retail-ready packaging

Shelf-ready packaging lets a store associate put a full case on shelf in one move: open, tear, place.

We build shelf-ready and retail-ready cases to each retailer's spec, so the pack clears the receiving rules at the club, grocery or mass account it is going to.

Promotional displays and POS builds

Shipper displays, PDQ trays, counter units and floor-standing displays, filled with product and shipped as one unit.

Display programs hang on a retail reset date that does not move, so we plan labor and materials back from that date.

Seasonal, special and limited-edition packs

Holiday gift sets, launch kits, limited editions and seasonal multipacks. These programs have short windows and high SKU counts.

We scale trained crews up for the peak and back down after it, without pulling people off your baseline volume.

Repacking, relabeling and rework

Converting finished goods for a new channel or market: club packs, multipacks, language and regulatory relabels, promotional over-stickers, and rework when a label or spec changes after production.

Repacking keeps product sellable instead of written off.

Postponed packaging and SKU complexity

Postponed packaging holds product in a neutral state until the demand signal arrives, then packs it for the channel, retailer or country that needs it.

It cuts finished-goods inventory and the write-offs that come with seasonal SKUs.

‍Postponed packaging and supply chain services

Bagging, pouching and bottle filling

Contract bagging, pouching and bottle filling for dry and solid products.

Our New Jersey campus fills more than 250 million bottles a year for vitamins, minerals and supplements.

Liquid filling for household and industrial products runs through our liquid contract manufacturing team.

Primary, secondary and tertiary packaging: what is the difference?

Most programs touch at least two levels, and a change at one level ripples into the others. A new carton size changes the case count. The case count changes the pallet pattern, and the pallet pattern changes freight cost. When one partner runs all three levels, one team catches those knock-on effects before they reach the dock.

Primary Packaging

What it does: Holds and protects the product itself

Typical formats: Bottle, blister, pouch, jar, tube, sachet

What we run: Filling, blistering, sealing, labeling

Secondary Packaging

What it does: Groups, brands and sells the units

Typical formats: Carton, sleeve, multipack, gift box, display

What we run: Cartoning, sleeving, bundling, kitting, display builds

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Tertiary Packaging

What it does: Protects goods in shipping and handling

Typical formats: Shipping case, tray, pallet, stretch wrap

What we run: Case packing, shelf-ready cases, pallet builds to retailer spec

Why brands outsource packaging to a contract packager

Capital stays free. A cartoner, a blister line or a display crew is a fixed cost. A contract packager spreads that cost across many programs, so you pay for output instead of idle equipment between seasons.

Capacity follows demand. Promotions, launches and holiday peaks need extra labor for weeks, not years. We scale trained crews and move work between lines and campuses when volumes shift.

Faster to shelf. A new format needs engineering, materials and a qualified line. For programs that fit existing equipment, our teams stand up a new packing line in about two weeks.

Audits already passed. Food, supplement, cosmetic and OTC packaging each come with their own audit regime. Our campuses already hold the certifications retailers and regulators ask for (see below).

Your team stays on the brand. Your people spend their time on product, marketing and customers. Ours spend theirs on lines, crews and on-time delivery.

Outsourcing is not always the right call. A brand with one stable, high-volume SKU and its own automated line often does better in-house. The case for a contract packager grows with SKU count, seasonality, format changes and the number of regions you ship to.

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How a contract packaging program runs, from brief to first shipment

  1. Brief and spec review: You share the product, volumes, target formats, retailer requirements and dates. We check fit by campus and line, and flag risks before anyone commits.
  2. Packaging engineering: Our engineers turn the concept into something a line can run at your volume: materials, dimensions, case counts, pallet patterns. See packaging design and engineering.
  3. Sourcing: We source components through our supplier network or run with your approved suppliers. On one European beauty program, local sourcing brought material lead time down to two weeks.
  4. Line setup and first article: We set up the line, run trials and approve first articles against your spec. Programs that fit existing equipment can be running in about two weeks. A dedicated new site takes longer: our largest greenfield build went from signed contract to commercial production in six months.
  5. Production and release: Inline checks, batch records and QA release before anything leaves the building. For one global beauty company, our quality team earned independent product release authority within three months.
  6. Delivery and review: We ship to your DC, your retailer or your 3PL and report on-time-in-full performance. Regular reviews cover cost, quality and next season's plan.

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Contract packaging certifications and quality

Certifications tell you which audits a contract packager passes. Ask which campus holds which, because scope varies site by site. One quality management system runs across our campuses, with shared SOPs, central quality leadership and cross-site audits.

See why brands choose Truvant for our full quality approach.

Truvant contract packaging certifications
CertificationWhat it coversWhy it matters for your program
BRCGS AA+GFSI-benchmarked food safety standard. AA+ is the top grade, awarded on an unannounced audit.Asked for by most UK and European grocers and accepted by major US retailers. Our 2024 audit recorded zero non-conformities.
FDA registered, cGMPUS rules for packaging food, supplements and OTC productsRequired for FDA-regulated products
USDAUS food programs under USDA oversightNeeded for USDA-inspected food products
ISO 9001:2015Quality management systemDocumented, audited processes for every program
ISO 13485Quality management for medical devices, held at our European operationsDevice-adjacent and healthcare packaging
NSF, Organic, Gluten Free, KosherSupplement and food-grade claims, held at our New Jersey campusLets you keep those claims on pack
Sedex / SMETAEthical trade audit of labor, health and safety practicesSupplier-code requirement for many global brands
EcoVadis Silver MedalSustainability rating for Truvant Europe: 79/100, 92nd percentile (2026)Supports your Scope 3 and supplier ESG reporting

Seven campuses across North America and Europe

Certifications tell you which audits a contract packager passes. Ask which campus holds which, because scope varies site by site. One quality management system runs across our campuses, with shared SOPs, central quality leadership and cross-site audits. See why brands choose Truvant for our full quality approach.

Truvant contract packaging campuses in North America and Europe
RegionCampusesWhat runs there
Wisconsin, USPrairie du Chien, BoscobelFood-grade and consumer goods packaging, kitting and displays
Texas, USHaslet (Dallas-Fort Worth)355,517 sq ft campus for high-volume and seasonal programs
New Jersey, USNew JerseyVitamins, supplements and OTC: bottling, blistering, pouching
Poland, EUStryków, Łódź, WrocławPrograms for EU markets, with a bonded warehouse at Stryków for duty-deferred storage

Sustainable contract packaging

Packaging choices made at the line add up across millions of units. Our engineers redesign packs to cut material, swap plastics for recycled or paper-based options, and test new materials before they reach a production run.

One nail care brand moved its packaging from 12% to almost 100% rPET at an 80% post-consumer recycled spec in under a year, removing 13.3 tonnes of virgin plastic in 2024 with no disruption to supply. Across our European operations, 86% of the packaging material we used in 2025 was paper-based, and Truvant Europe holds an EcoVadis Silver Medal (79/100, 92nd percentile).

Read more about sustainable packaging and our sustainability program.

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How to choose a contract packaging company

Short-listing contract packaging companies is mostly about matching their proof to your program. These are the questions we would ask in your position:

  1. Which certifications does each campus hold, and when was the last audit?
  2. Can you show a program like mine in format, volume and seasonality?
  3. Who engineers the pack, and do I get a physical sample before production?
  4. How fast can you add a shift or a line, and where does the extra labor come from?
  5. Do you source materials, and on what commercial terms?
  6. How do you report on-time delivery, quality and cost, and how often?
  7. Which regions can you pack and ship from?
  8. What happens to my program if one site has a problem?

A word on "contract packaging near me." Distance to your distribution centers matters for freight. A partner with campuses on your main lanes, and in the regions you sell to, usually matters more than the closest building.

What drives contract packaging cost

Every quote starts from your spec, because the same product can cost very different amounts to pack. The main drivers:

  • Labor content: Hand-assembled gift sets cost more per unit than automated cartoning.
  • Volume and run length: Long runs spread setup cost. Short runs carry more of it.
  • SKU count and changeovers: Each changeover is line time not spent packing.
  • Materials: Component cost, who sources them, and minimums from suppliers.
  • Regulatory scope: Food, supplement and OTC programs carry extra testing and documentation.
  • Storage and freight: Warehousing before and after packing, and the distance to your customers.

Pricing is usually quoted per unit or per labor hour. Engineering a pack for fewer components or faster line speed often lowers cost more than negotiating the rate.

Contract packaging, co-packing and contract manufacturing

Contract packaging and co-packing describe the same service: a partner packs a product that someone else makes. Contract manufacturing goes one step earlier and makes the product to your formula or spec, then packs it. Truvant does both, so a program can move from packing to filling without changing partners. For the full comparison, see co-packing vs co-manufacturing and our contract manufacturing services.

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Related Case Study

How a leading prestige beauty brand launched 30 days faster — and we never missed a ship date.

When the volume projections jumped overnight, this leading prestige beauty brand needed a partner who could match the new run rate without changing how the product looked on store shelves.

Read case study
Related Case Study

How a leading prestige beauty brand launched 30 days faster — and we never missed a ship date.

When the volume projections jumped overnight, this leading prestige beauty brand needed a partner who could match the new run rate without changing how the product looked on store shelves.

Read case study

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Tell us about your product. We'll make sure the right team is ready to have a real conversation with you.

Talk to us

FAQs

What is contract packaging?

Contract packaging is outsourcing the packaging of a finished product to a specialist partner, who runs primary and secondary packaging, kitting, labeling, case packing and retail-ready displays. Truvant runs contract packaging across 330+ production lines and seven campuses in North America and Europe.

What do contract packaging services include?

Primary and secondary packaging, blistering, cartoning, sleeving, bundling, flow wrapping, labeling, kitting and assembly, shelf-ready cases, promotional displays, seasonal packs, repacking and relabeling, bagging, pouching and bottle filling. Most programs combine several of these.

Is a contract packager the same as a co-packer?

Yes. Contract packager, co-packer and contract packing company all describe a partner that packages a product another company makes. A contract manufacturer also makes the product.

How do I choose a contract packaging company?

Match their proof to your program. Check certifications by campus, ask for programs like yours, confirm you get a physical sample before production, and ask how they handle surge volume, sourcing, reporting and the regions you sell in.

What certifications does Truvant hold for contract packaging?

BRCGS AA+, FDA registration, cGMP, USDA, ISO 9001:2015 and ISO 13485, plus NSF, Organic, Gluten Free and Kosher at our New Jersey campus. Truvant is SMETA audited and Truvant Europe holds an EcoVadis Silver Medal. Certifications vary by campus.

How quickly can Truvant set up a new packaging program?

For programs that fit existing equipment, we can stand up a new packing line in about two weeks. A dedicated new facility takes longer; our largest greenfield campus went from contract to commercial production in six months.

Where are Truvant's contract packaging facilities?

Seven campuses: Prairie du Chien and Boscobel in Wisconsin, Haslet in Texas, New Jersey, and Stryków, Łódź and Wrocław in Poland.

Can Truvant pack the same product for North America and Europe?

Yes. US programs run from our Wisconsin, Texas and New Jersey campuses, and EU programs run from Poland, under one quality management system. Country-specific labels and language variants are packed in the region where they are sold.

What industries does Truvant pack for?

Food and beverage, beauty and personal care, health and wellness (vitamins, supplements, OTC), toys, household goods and pet care, across North America and Europe.

How much does contract packaging cost?

It depends on labor content, volume, SKU count, materials, regulatory scope and freight. Pricing is usually per unit or per labor hour, quoted after a spec review.