Bottling, blistering, pouching, kitting and Class I medical device packaging for OTC, probiotic, diagnostic and personal care brands. Run under cGMP, in FDA registered and FDA inspected campuses on two continents.
Health, wellness and personal care brands carry a double burden. The retailer wants the pack on the shelf by a fixed date, in a format that survives a club store pallet. The regulator wants the lot record, the component trace and the validation file, and wants them the day it asks. Miss either one and the product stops moving.
Truvant packages OTC, probiotic, diagnostic, personal care and Class I medical device products against both requirements at once. Our health and wellness operation runs under FDA 21 CFR Parts 210 and 211 in climate-controlled, FDA inspected space, with a quality and regulatory team that owns the documentation before, during and after the run.
The production floor is built to be reconfigured. Suites are assigned to a program rather than fixed to a format, so a bottling line, a blister line and a kitting cell can be arranged around one brand’s schedule. That is what lets a 40,000-unit stability build and a 1.2-million-unit retail launch run in the same facility, to the same standard, in the same quarter.
Truvant added some of these packaging capabilities in August 2026, through the acquisition of Multi-Pak Packaging, a New Jersey based contract packager.
Its equipment, certifications, and team are now part of Truvant's network.
Twenty-two lines, one quality system, one project manager overseeing all of it: the infrastructure a national launch requires, already in place before you'd have to build it yourself.
Bottling
Three bottling suites, running over 250 million bottles a year. HDPE, PET, glass and vials. High-speed and short-run filling on the same site, so a launch SKU and a core SKU are not competing for the same equipment.
• Tablets, caplets, capsules, soft gels, gel caps, gummies, lozenges and soft chews
• Tablet counters calibrated for count accuracy on mixed and irregular dose forms
• Automatic cotton insertion, capping with torque control, induction sealing
• Neck banding and full-sleeve banding, plus a steam tunnel for shrink sleeving
• Precision labeling with in-line lot code and expiration date printing
• Inserts and outserts applied in line
• 100% inspection and component traceability held across the full run
Blistering
Our lines are capable of over 500 million blisters a year. Thirty years of blister experience sits behind the tooling library.
• PVC, PVC/PVDC and PVC/PE/PVDC films specified to your barrier requirement
• Two-, three- and four-punch card configurations on shared tooling, which keeps changeover cost down
• Child-resistant and senior-friendly formats built to Consumer Product Safety Commission requirements
• Cold-form suites held under temperature and humidity control, with hydrogen burst testing on seal integrity
• Mixed and multi-product packs, including regimen and multi-dose card layouts
• Custom cavity shapes, with an on-site engineering that builds precision-matched tooling
• Leak testing and 100% inspection of every blister produced
Pouching, sachets and stick packs
• Four-side sealed pouches, gusseted pouches that stand unsupported, and resealable formats
• Clear or pre-printed film, single or multi-color foil
• In-line printing oflot number and expiration date on each pouch
• Tear notching, tamper-evident and child-resistant options
• Tandem four-side sealed pouches for multi-compartment programs
• Substrate options selected against your recyclability and material-reduction targets
Cold chain and moisture-sensitive products
Live cultures degrade quietly. A probiotic that loses potency in transit still looks and weighs the same on arrival, so the packaging environment has to be measured and recorded.
We operate a packaging center built for this. Three suites plus warehousing, held below 70°F and below 30% relative humidity year round, on a separate HVAC, dehumidification and air filtration system with 24/7 monitoring. The suites cover cold-form blistering, vial and bottle filling in HDPE, PET and glass, and sachet packaging, selected against the barrier specification your formulation needs: zero moisture vapor transmission and very low oxygen transmission.
Cold chain handling is documented from the moment product arrives. Excursions are logged as they happen and cleared by quality before release.
Secondary packaging and retail finishing
Glue-and-glue, glue-and-tuck and auto-and-tuck configurations, across a wide range of carton widths and heights, so the carton style is a design decision, not an equipment constraint.
• Cartoning, banding, shrink wrap bundling and overwrapping
• Steam tunnel shrink sleeving
• Display assembly for club, PDQ and point-of-purchase programs
• Multipacks, promotional bundling and seasonal builds
• Rework, hand assembly and manual inspection for packs that need a human eye
• Label, coding and date accuracy verified on every lot as a release condition
Kitting and assembly
Dedicated kitting lines are configured per program, not per format, which keeps kit complexity out of the feasibility conversation.
• Direct-to-consumer welcome kits and subscription builds
• Promotional and holiday kits
• State-funded and privately funded programs, built to the sponsor’s specification
• Gift-with-purchase, sampling and trial kits
• Dental, grooming and personal care kits assembled to documented specs
• Diagnostic and home test kit assembly
Class I medical devices
Truvant is FDA registered for Class I medical devices. Device programs are packaged on customized line configurations with a multi-layered inspection process, and supported with sourcing of ancillary components and packaging materials so the bill of materials arrives complete.
We do not package prescription pharmaceutical products.
Sourcing, procurement and materials
Packaging fails on the component nobody tracked. We buy and manage the whole bill of materials: bulk product, bottles, closures, films, cartons, labels, inserts and display components, and hold vendor agreements that protect price and lead time when a material tightens.
Requirements are specified against your short-term build and your long-term forecast, so suppliers are managing to the program rather than to a single purchase order.
Sustainable formats
• Post-consumer resin bottles, specified at the recycled content percentage you need
• Glass bottles
• Compostable and biodegradable substrates
• Shrink sleeve and wash-away label constructions that keep containers recyclable
• Material reduction reviewed at design stage, before tooling is committed
Warehousing, distribution and fulfillment
Climate-controlled warehousing with 3PL fulfillment to clubs and national retail accounts channels. Safety stock is built and held against your demand signal, sized to the promotional calendar you give us rather than a flat weeks-of-cover rule.
Multiple freight lanes and port proximity shorten inbound transit on bulk and give you route options when a lane closes.
A range of packaging formats for nutraceutical, wellness, and diagnostic test kit brands, with serialization and labeling discipline and the documentation regulated categories expect. Discreet formats for personal care, kit assembly for dental and grooming programs, all run to spec.
Dental care & grooming
Secondary packaging and kit assembly for dental and grooming programs, run to documented specs.
Diagnostic and health test formats
At-home test kit assembly and secondary packaging for diagnostic and health test formats, run to documented specs.
Wellness kitting
Packs, sample kits, and multi-component wellness sets, assembled and validated before they ship.
Regulatory position
FDA registered and FDA inspected, operating under 21 CFR Parts 210 and 211 for OTC, dietary supplement and medical device products. NSF certified, Organic certified, Gluten Free certified and Kosher and Halal certified.
Across the wider Truvant network, at applicable campuses: BRCGS AA+ held for years running with zero non-conformities, ISO 9001:2015, ISO 13485, ISO 15378, SMETA and EcoVadis.
Quality systems
Our regulatory, compliance and QA/QC team runs equipment IQ, OQ and PQ, process validation, component traceability, documentation control, CAPA, strict AQL sampling, annual visual inspection of retained samples, an allergen program, HACCP, a food defense plan, environmental monitoring, cleaning validation, vendor audits, change control, mock recalls and internal core excellence audits.
Audit readiness is a standing condition here. The file is current on any day an inspector asks for it.
The three things brands tell us matter most
One team owns the program. A named project manager plus a client service team who hold your SKU list, your retailer requirements and your seasonal shape, and who stay on the account between builds.
Format range under one roof. Bottle, blister, cold-form blister, pouch, sachet, stick pack, carton, display and kit, on one site with one quality system. A format change stays inside one contract and one quality system.
Speed measured in weeks. Three shifts, six days a week. New production lines across the Truvant network stand up in four to six weeks. Short-run capability sits beside high-speed, so stability builds and launch volumes each keep their slot.
Bottling, thermoform and cold-form blistering, pouching, sachets, stick packs, cartoning, shrink sleeving, display assembly, kitting and Class I medical device packaging, plus sourcing, warehousing and 3PL fulfillment. Categories covered are OTC, probiotics, diagnostic and home test kits, personal care, dental and grooming. Vitamin, mineral and supplement programs are covered on our vitamins, minerals and supplements page.
The floor is designed to be reconfigured, so suites are assigned to your program. Across the Truvant network, new production lines stand up in four to six weeks, on three shifts, six days a week. Short-run capability means stability builds and launch quantities can start before full volumes commit.
FDA registered and FDA inspected under 21 CFR Parts 210 and 211, cGMP compliant, NSF certified, Organic certified, Gluten Free certified and Kosher and Halal certified.
Across the wider network, at applicable campuses: BRCGS AA+ with zero non-conformities, ISO 9001:2015, ISO 13485, ISO 15378, SMETA and EcoVadis.
Yes. OTC packaging runs under FDA 21 CFR Parts 210 and 211 in an FDA registered and FDA inspected facility, with full component traceability, process validation and documentation control on every lot. Child-resistant and senior-friendly blister formats are built to Consumer Product Safety Commission requirements.
Truvant is FDA registered for Class I medical devices. Device programs run on customized line configurations with a multi-layered inspection process, and we source the ancillary components and packaging materials alongside the pack. We do not package prescription pharmaceutical products.
We run a packaging center built for live cultures: three suites plus warehousing held below 70°F and below 30% relative humidity year round, on a separate HVAC, dehumidification and filtration system with 24/7 monitoring. Formats include cold-form blister, vial and bottle filling, and sachet, selected against your barrier specification for zero moisture vapor transmission and very low oxygen transmission. Cold chain excursions are logged and cleared by quality before release.
Clean room, ISO 13485/9001, cGMP, full traceability and batch reporting, and serialization-ready packaging.
Yes. Child-resistant and senior-friendly blister cards are built to Consumer Product Safety Commission requirements, with tooling held on site. Pouches are available with tear notching, tamper-evident seals and child-resistant closures, and bottles with induction sealing plus neck or full-sleeve banding.
Both. We help with formulation, procure bulk in all common dose forms along with bottles, closures, films, cartons, labels, inserts and display components, then manage the vendors against your build schedule and forecast. Tolling and hybrid arrangements are available if you prefer to supply some materials yourself.
Yes. Display assembly covers club, PDQ and point-of-purchase formats [PP-17], and our 3PL fulfills to clubs, national retail accounts and from climate-controlled warehousing. Safety stock is sized against your promotional calendar.